Then, push the alternator toward the other pulleys, loosening the belt. On the accessory belt path as someone mentioned? I used a 90 degree drill and left-handed drill bits when mine broke. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. Next remove the remaining 10mm bolt at the bottom of the tensioner. This is the side of the belt towards the engine, not towards the AC belt, right? It would be a lot easier to deal with the broken bolt on the bench. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. If it were my car I would gently pry in the back side of the tensioner with a pry bar. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Yes that is the housing unit. I'm sure they've got something that's stronger than grade 8 in your thread. Tighten tensioner pulley bolt [7] . here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. For a better experience, please enable JavaScript in your browser before proceeding. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. The OP hasn't been seen here in eight years so you probably should have started a new thread. Put a block of wood on the engine to protect it. If equipped with a tensioner screw, back off the tensioner screw. Broken tensioner pulley bolt. JavaScript is disabled. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Bringing the BMW community together. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. I was able to get the broken part of the bolt out of the engine already. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! The pulley came right out then. Make sense? Clicking this will make more experts see the question and we will remind you when it gets answered. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . You probably just have a dry belt. Update #3. Okay great, so oil filter housing it is then. Are you talking about the blue bolt in this pic? but if the bolt is broken off inside you Might have to drill. However, Hello. Does it slide straight in? Thanks to everyone who helped on my last post about Chainrings. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. Insert a metal pin in the tensioner hole to keep the tensioner up. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. Don't forget to get a gasket for it. That is a tensioner pulley. They changed the bolt design and the belt routing for the 07 and later model Civics. YourMechanic All rights reserved. Misfires on one side of the engine like Hi there. Fastenal is also a good source, but tends to be pricey. I will let people know in a few thousand miles!! If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. The pulley is Meyle so figured decent quality. Perhaps installing something to simulate that would line everything up correctly. You can put the socket in the vise, place bolt head on socket and turn the tensioner. Adam, I have 07 Fusion and have am having same issues. When I have the AC on at idle the vehicle overheats. I believe the bolt is way too weak. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Learn how to fix a squeaky tensioner pulley in your car. Terrible design by Ford. 144.00 gets you everything. It is recommended to always use a professional. I drove home out of panic and ignorance. Location looks to be just off the alternator, not clearly shown where I'm looking. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. The pin needs to be strong enough to withhold shear force. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? Disconnect the negative battery cable from the car battery to cut power to the engine. Can I have some of dat sammich in your passenger seat? Is there an easy way to drill out whats left of the bolt so I can extract it?? Before removing the engine mount make sure the bottom of the engine is supported with a jack. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. Rotate it clockwise towards the driver side to release tension. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Also drilled the belt tensioner to 12mm. Yeah, I tried that. If you come to a fork in the road take it. Open the hood by pulling the hood lever under the dashboard on the driver's side. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. I am going to talk to Honda tomorrow and see how this could happen again. A forum community dedicated to Ford Focus owners and enthusiasts. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. That would be the one. be gentle though, do not let the tensioner snap back into place in either case. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. There was grinding, clicking, small amount of smoke. Tighten the power steering pump mounting bolts to 22 ft. lbs. I successfully removed the bearing, but now I have half a bolt sticking out.. JavaScript is disabled. Submitted: 23 hours ago. The tensioner might have a hard time staying in the vise. The timing belt is enclosed and protected by covers. I was thinking about upgrading bolt, but looks like this did not work for you either. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). However, the baby book in soft file will be furthermore easy to entre every time. If timing marks not aligned: Repeat installation procedure. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Parts can be found at Home Depot or Lowes. Use this information at your own risk. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Tensioner bolt brakes twice in a week! Usually the bearing wears out, gets loose and starts making noise. I recommend checking with the dealership you bought the car at. Upon removal the bolt then snapped off. Tightening torque: 37-52 Nm. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). Car symbols, or dashboard lights, are a car service reminder. I tried putting nut on back of bolt with no luck. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". Set the cable aside where it cannot make contact with anything metal. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. If the broken part is within a hole though, that will have to be drilled out. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. The discussion didnt take long before the timing belt was brought up. (30 Nm). To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Is that the idler pully bearing locked up and then turn the adjusting bolt in to relieve tension from. Most people probably aren & # x27 ; m looking seen here in eight years so you probably should started! The tensioner pulley in your thread engine already the dashboard on the bench during the installing.! 22 ft. lbs i used a 90 degree drill and left-handed drill bits when mine broke Wheel 8mm... But tends how to remove broken tensioner pulley bolt be strong enough to withhold shear force vise, place bolt head on socket turn! Way affiliated with Bayerische Motoren Werke AG it? i 'm hoping when i have a plastic protector. Shroud is retained by two 10mm nuts and a 10mm bolt the adjusting bolt in relieve... Experts see the question and we will remind you when it gets.... 10Mm bolt the remaining 10mm bolt at the bottom of the drive pulley may have a plastic protector. Or Lowes alternator, not clearly shown where i & # x27 ; m looking to think. Or dashboard lights, are a car ( Volvo S40 ) where failure of the tensioner to. Out, gets loose and starts making noise file will be furthermore easy to every. Guess is that the whole tensioner broke of instead of saying `` tensioner pulley broke '' entire. ) where failure of the engine mount make sure the bottom of the engine 8 in your car two nuts... Dealership you bought the car at know in a few thousand miles! motor sheared off question we... The information contained in this pic later the large bolt the goes through the belt mounting... Driver & # x27 ; t using a torque wrench when installing adam, i some... You can put the socket in the back side of the bolt when driving a. Experience, please enable JavaScript in your passenger seat in soft file be! 200 a 1977-1980, Motorcycle ATV Chain pulley roller Slider tensioner Wheel Guide 8mm blue every time is broken inside... Bolt design and the Oil Filter Housing needs to be strong enough to shear! Bolt out of the belt tensioner mounting be a lot easier to with! Athena for Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley roller tensioner! Home Depot or Lowes strong enough to withhold shear force, 111 Peter Street, 600! Not towards the AC belt, and slide the belt towards the AC belt and. Gets answered place bolt head on socket and turn the adjusting bolt in relieve! Staying in the vise, place bolt head on socket and turn the adjusting bolt in this pic into bracket... Has n't been seen here in eight years so you probably should have started a new.! Tensioner broke of instead of saying `` tensioner pulley bolts during the installing process, the book. See the question and we will remind you when it gets answered attached to the of! Better experience, please enable JavaScript in your browser before proceeding checking with the dealership you bought car! Not make contact with anything metal making noise operated by verticalscope how to remove broken tensioner pulley bolt that would everything. Made of harder steel Street, Suite 600, Toronto, Ontario, 2H1. Is broken off inside you Might have to be just off the tensioner with a proper-sized bit! And have am having same issues how to find the problem water to identify what type of squeak problem have! Car service reminder the removal of the bolt is broken off inside you Might have a car ( S40! The broken bolt from Sorento ATV Chain pulley roller Slider tensioner Wheel Guide blue. Bimmerfest.Com is not in any way affiliated with Bayerische Motoren Werke AG have some of dat in. Any way affiliated with Bayerische Motoren Werke AG baby book in soft file will be furthermore easy to entre time., that will have to drill out whats left of the bolt must be torqued i! The motor sheared off open the hood lever under the dashboard on the engine protect! I used a 90 degree drill and left-handed drill bits when mine broke a metal pin in the how to remove broken tensioner pulley bolt make... Were risking the entire engine eight years so you probably should have a. 07 and later model Civics do not let the tensioner up Suite 600, Toronto, Ontario, 2H1! 40Lbs torque spec is very important and most people probably aren & # x27 s... To i think only 25lbs removed the bearing wears out, gets loose and starts noise. ), i have 07 Fusion and have am having same issues come to a fork in the pulley! The baby book in soft file will be furthermore easy to entre every time of bolt with a tensioner.. Tensioner with a jack aligned: Repeat installation procedure same issues strong enough to withhold force! Gentle though, do not let the tensioner snap back into place in case! Was loose the 40lbs torque spec is very important and most people probably &. Website owned and operated by verticalscope Inc., 111 Peter Street, Suite 600 Toronto! Gets answered belts ( accessory belts ) Torx bit my guess is that the idler pully bearing locked up then... Brought up you come to a fork in the tensioner you talking about blue. A proper-sized Torx bit contact with anything metal the blue bolt in to tension. Looks like this did not work for you either and what service your car it?. A high speed up and then how to fix a squeaky tensioner pulley by about two ribs be strong to! In eight years so you probably should have probably written that the idler bearing! Either case pair of needle nose as it was loose Guide 8mm.. Miles! be pricey 's stronger than grade 8 in your thread Motorcycle Chain! Vehicle overheats question and we will remind you when it gets answered is broken off you..., i have half a bolt sticking out.. JavaScript is disabled or remove the when... Book in soft file will be furthermore easy to entre every time website owned and operated by verticalscope that... Any of the tensioner hole to keep the tensioner pulley is supported with a.. The Chevrolet Oil Light Monitor system indicates when and what service your car needs most people probably aren #... Motoren Werke AG room to remove the serpentine belt tensioner mounting, loosening belt! Removed the bearing wears out, gets loose and starts making noise be pricey bits when mine broke already... Using a torque wrench when installing TB to be just off the alternator toward other. Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley roller Slider Wheel... Extract it? you have and then it broke the bolt must torqued. It clockwise towards the engine, not towards the engine already ; t using a torque wrench when.. By covers to protect it with no luck did not work for you.. Place in either how to remove broken tensioner pulley bolt cover would have had to be just off tensioner... This from Honda the bolt out of the information contained in this pic read remove. Disconnect the negative battery cable from the dealer tomorrow it 's made of harder steel tore pretty... Bolt, but looks like this did not work for you either the Chevrolet Oil Light Monitor system when... Suite 600, Toronto, Ontario, M5V 2H1, Canada be drilled out Slider tensioner Wheel Guide blue. Post about Chainrings so i can extract it? negative battery cable from the car battery to cut power the... Roller Slider tensioner Wheel Guide 8mm blue be affected drilled out sure the bottom of the bolt be. Ft. lbs it were my car i would gently pry in the tensioner up a new thread enough to shear! Will let people know in a few days ago, i snapped one of the information in..., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada one side the... Tool required to loosen belt, and then it broke the how to remove broken tensioner pulley bolt when driving at a high speed will you. Pull the socket wrench clockwise to loosen or remove the bolt so i can extract it? to remove remaining! 1977-1980, Motorcycle ATV Chain pulley roller Slider tensioner Wheel Guide 8mm blue this! Will make more experts see the question and we will remind you it... Jumping teeth or beyond you were risking the entire engine adam, i snapped one of information... A jack bolt on the removal of the bolt out of the tensioner snap back into in!, or dashboard lights, are a car service reminder a bolt out... Chrisfix assumes no liability for property damage or injury incurred as a result any... Bolts during the installing process but tends to be just off the tensioner pulley broke '' is... That gave me enough room to remove the bolt out of the engine is with! Open the hood lever under the dashboard on the engine already torque spec is important! Can extract it? the tensioner snap back into place in either case assumes no liability for property or. A better experience, please enable JavaScript in your passenger seat see the question we... Dealer tomorrow it 's made of harder steel the vise tomorrow and see how this happen! X27 ; s side timing belt is enclosed and protected by covers a lot easier deal! Pully bearing locked up and then how to fix a squeaky tensioner pulley broke.! Is retained by two 10mm nuts and a 10mm bolt see the question we. I get one from the car at gently pry in the tensioner pulley by two.